Removal & Installation
CAUTION
Before beginning this procedure, refer to the precautions at the beginning of this section. Only a MVAC-trained, EPA-certified, automotive technician should service the A/C system or its components.
- Recover the refrigerant.
- Remove the upper tie bar support brace bolts at the upper tie bar.
- Loosen the upper tie bar support brace bolts at the headlamp and bumper fascia mounting panel and position the braces out of the way.
- Remove the upper radiator seal.
- Remove the upper radiator mounting brackets.
- Remove the compressor hose nut from the condenser.
- Remove the compressor hose from the condenser.
- Remove the headlamps.
- Remove the evaporator hose nut from the condenser.
- Remove the evaporator hose from the condenser.
- Remove and discard the sealing washers from the compressor hose and the evaporator hose.
- Remove the lower hood latch support bolts
- Remove the fasteners from the left and right sides of the front fascia support.
- Lift and pull forward on the headlamp and bumper fascia support to obtain access to the condenser mounting bolts.NOTEThe bolt retaining the condenser to the radiator end tank is a special length and should be the ONLY bolt used upon reinstallation.
- Remove the 2 condenser to radiator mounting bolts.
- Separate the condenser from the radiator by lifting out of the lower mounting tabs.
- Remove the A/C condenser side seals.
- Remove the condenser from the vehicle.
To install:
- Add the proper amount of refrigerant oil to the new condenser.
- Install the condenser into the lower radiator mounting tabs.
- Install the condenser into the vehicle.
- Install the condenser mounting bolts and tighten to 53 inch lbs. (6 Nm).
- Install the new A/C condenser side seals.
- Reposition the headlamp and bumper fascia support and install the fasteners and tighten to 80 inch lbs. (9 Nm).
- Install the lower hood latch support bolts and tighten to 80 inch lbs. (9 Nm).
- Install a new sealing washer to the evaporator hose.
- Install the evaporator hose to the condenser.
- Install the evaporator hose nut condenser.
- Install a new sealing washer to the compressor hose.
- Install the compressor hose to the condenser.
- Install the compressor hose nut to the condenser and tighten to 15 ft. lbs. (20 Nm).
- Install the upper radiator mounting brackets.
- Install the upper radiator mounting bracket bolts and tighten to 80 inch lbs. (9 Nm).
- Install the upper radiator seal.
- Install the headlamp and bumper fascia mounting panel support bracket bolts and tighten to 80 inch lbs. (9 Nm).
- Install the headlamps.
- Evacuate and recharge the A/C system.
- Leak test the fittings of the component