How to replace clutch MATER cylinder on 1999 Saturn SL2?

PLEASE HELP.
I NEED TO REPLACE MASTER CYLINDER ON MY SATURN SL2.
I NED INSTRUCTIONS PLUS DIAGRAM.
CAN YOU PROVIDE?
------------
OK.
Yes sure.

Master Cylinder

Removal & Installation

1. Clean the brake fluid reservoir cap and area around the cap.
2. Remove the brake fluid reservoir cap and remove enough brake fluid to clear the passage to the clutch master cylinder.
   
   
   

   

   Fig. Remove the clutch hydraulic line assembly from the clutch master cylinder
3. Disconnect the clutch hydraulic line assembly from the body retaining clips.
4. Remove the clutch hydraulic line assembly from the clutch master cylinder.
5. Position the line out of the way of the clutch master cylinder removal path.
   
   
   

   

   Fig. Remove the clutch master cylinder hose from the brake master cylinder
6. Remove the clutch master cylinder hose from the brake master cylinder.
7. Remove the left lower I/P closeout panel (hush panel) push pins and remove the left lower I/P closeout (hush panel).
   
   
   

   

   Fig. Remove the clutch master cylinder push rod from the clutch pedal
8. Remove the clutch master cylinder push rod from the clutch pedal.
9. Remove the clutch master cylinder mounting nuts and remove the master cylinder.

To install:

1. Transfer the clutch master cylinder hose to the new clutch master cylinder.
2. Install the clutch master cylinder and mounting nuts, tighten the clutch master cylinder mounting nuts to 15 ft. lbs. (20 Nm).
3. Connect the clutch master cylinder rod to the clutch pedal.
4. Install the left lower I/P closeout panel (hush panel).
5. Install the clutch master cylinder hose to the brake master cylinder.
6. Attach the clutch hydraulic line assembly to the clutch master cylinder.
7. Connect the hydraulic line assembly to body retaining clips.
8. Add brake fluid as required and bleed the clutch hydraulic system.
9. Inspect the system for proper operation and fluid leaks. Repair as necessary.

NOTE

The clutch master and actuator cylinder assembly is to be serviced as a complete unit. It is a sealed unit and has been filled with fluid and bled of air at the factory. Individual components of the system are not available for service, except the slave cylinder actuator pushrod plastic retainer strap

1. Block clutch pedal up to prevent pedal from being depressed with slave cylinder removed from transaxle.
   
   
   

   

   Fig. Remove the air cleaner and duct assembly
2. Remove the air cleaner and duct assembly.
3. Disconnect the negative battery cable from battery.
4. Disconnect the positive battery cable from battery.
5. Remove the hold-down retaining nut and screws, and lift off battery hold-down retainer.
6. Lift the battery out of the vehicle, and place it in a safe location.
   
   NOTE

    The PCM J. (black 80-way) harness connector does not need to be disconnected.
7. Disconnect the PCM J2 (black 28-way harness connector by moving the locking device outward toward the fender
8. Remove the PCM Attachment bolts and move the PCM out of the way.
9. Remove the battery tray and bolts. One bolt is located in the fender well
   
   NOTE

   Prior to removing the slave cylinder from the clutch hosing, make sure that the clutch hydraulic system has sufficient fluid.
10. Rotate the actuator quarter turn counterclockwise while pushing toward housing in order to disengage the bayonet connector and remove from clutch housing.
11. Remove the two hydraulic damper to clutch housing nuts and slide damper and bracket assembly off studs.
    
    NOTE

     Brake master cylinder does not need to be moved to gain access to clutch master cylinder assembly.
    
    
    
    
    

    

    Fig. Remove the ABS control assembly
12. Remove the ABS control assembly.
    
    
    

    

    Fig. Remove the clutch master cylinder pushrod retainer clip from clutch pedal pin and disconnect pushrod from pedal
13. Remove the clutch master cylinder pushrod retainer clip from clutch pedal pin and disconnect pushrod from pedal.
14. Turn the clutch master cylinder approximately eighth turn clockwise and remove from the dash.
15. Remove the clutch master and actuator assembly from the vehicle.

To install:

NOTE

When installing a new unit, leave the clutch slave cylinder pushrod retainer in place when installing the unit. This will ensure the actuator rod is seated in the clutch release fork pocket as the actuator is installed.

NOTE

When installing an existing unit, a new clutch slave cylinder pushrod retainer should be installed on the end of the pushrod and the straps should be attached to the actuator.

1. Install the clutch master cylinder into dash with reservoir leaning outboard. Turn approximately 1/8 turn counterclockwise to lock in position.
2. On ABS equipped vehicles, place the brake master cylinder back on the booster studs and tighten brake master cylinder-to-booster nuts. Tighten the brake master cylinder-to-brake booster nuts to 20 ft. lbs. (27 Nm ).
3. Slide the damper and bracket onto clutch housing damper studs and install the nuts, and tighten the clutch hydraulic damper bracket-to-case studs to 18 ft. lbs. (25 Nm ).
4. Install actuator into clutch housing with hydraulic line facing down and rotate actuator quarter turn clockwise while pushing toward housing.
5. Add dielectric (silicone) grease to clutch pedal pin then connect pushrod and install pushrod retainer clip to clutch pedal pin.
   
   NOTE

   ABS system must be bled.
6. Install ABS control assembly.
7. Install the battery tray and bolts. One bolt in fender well at location, and tighten the battery tray-to-frame rail bolts to 89 inch lbs.(10 Nm )
8. Install the PCM and PCM attachment bolts, and tighten the PCM-to-battery tray bolts to 53 inch lbs.(6 Nm )
9. Reconnect the PCM J2 (black 28 way) harness connector and secure locking device.
10. Make sure the battery tray is clean.
11. Make sure that the battery cable ends are clean and free of corrosion. (Clean with a wire brush.)
12. Make sure that the battery is in food physical condition (e.g., no cracks, or obvious damage) and that the terminals are clean.
13. Install the battery carefully in the battery tray; make sure that the terminals do not short against any metal during the installation.
14. Install the battery hold-down retainer, locking the battery into the tray. Install and tighten the hold-down retainer nut and screws, and tighten the battery hold down-to-battery tray fasteners to 80 inch lbs.(9 Nm ).
    
    NOTE

    Attach the positive then negative terminal.
15. Install the positive battery cable first, and tighten the battery terminal bolts to 13 ft. lbs. (17 Nm ).
    
    NOTE

    Attach positive then negative terminal.
16. Install the air cleaner and duct assembly, and tighten the air box attachment bolts to 89 inch lbs.(10 Nm ).

1. Remove the clutch pedal retainer from the front of the clutch pedal assembly.
2. Pull the clutch pedal upward in order to disengage the clutch master cylinder pushrod from the clutch pedal.
3. Remove the Underhood Electrical Center (UBEC).
4. Place a shop towel under the clutch master cylinder in order to catch any fluid loss.
   
   
   

   

   Fig. Disconnect the clutch damper from the clutch master cylinder
5. Disconnect the clutch damper from the clutch master cylinder.
   
   
   

   

   Fig. Disconnect the reservoir line from clutch master cylinder
6. Disconnect the reservoir line from clutch master cylinder.
7. Cap the reservoir and hydraulic lines in order to prevent fluid loss and contamination.
   
   
   

   

   Fig. Rotate the clutch master cylinder one quarter turn clockwise and remove the cylinder from the vehicle
8. Rotate the clutch master cylinder one quarter turn clockwise and remove the cylinder from the vehicle.

To install:

NOTE

While installing, ensure that the clutch master cylinder pushrod is aligned with he clutch pedal.

1. Install the clutch master cylinder while rotating quarter turn counterclockwise.
2. Uncap the reservoir and hydraulic lines.
3. Connect the clutch damper to the clutch master cylinder.
4. Install the reservoir line in the clutch master cylinder.
5. Remove the shop towel and discard in a suitable container.
6. Install the UBEC.
7. Connect the clutch master cylinder pushrod to the clutch pedal.
8. Install the clutch pedal retainer.
9. Bleed the clutch hydraulic system.

1. Remove the clutch pedal retainer from the front of the clutch pedal assembly.
2. Pull the clutch pedal upward in order to disengage the clutch master cylinder pushrod from the clutch pedal.
3. Remove the Under right hand hood Electrical Center (UBEC).
4. Place a shop towel under the clutch master cylinder in order to catch any fluid loss.
   
   
   

   

   Fig. Disconnect the clutch damper from the clutch master cylinder
5. Disconnect the clutch damper from the clutch master cylinder.
   
   
   

   

   Fig. Disconnect the reservoir line from clutch master cylinder
6. Disconnect the reservoir line from clutch master cylinder.
7. Cap the reservoir and hydraulic lines in order to prevent fluid loss and contamination.
   
   
   

   

   Fig. Rotate the clutch master cylinder one quarter turn clockwise and remove the cylinder from the vehicle
8. Rotate the clutch master cylinder one quarter turn clockwise and remove the cylinder from the vehicle.

To install:

NOTE

While installing, ensure that the clutch master cylinder pushrod is aligned with he clutch pedal.

1. Install the clutch master cylinder while rotating quarter turn counterclockwise.
2. Uncap the reservoir and hydraulic lines.
3. Connect the clutch damper to the clutch master cylinder.
4. Install the reservoir line in the clutch master cylinder.
5. Remove the shop towel and discard in a suitable container.
6. Install the UBEC.
7. Connect the clutch master cylinder pushrod to the clutch pedal.
8. Install the clutch pedal retainer.
9. Bleed the clutch hydraulic system.

------------

THANK YOU.

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http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-strut-assembly.html

How to Replace a Driveshaft

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-driveshaft.html

How to Replace a Wheel Cylinder

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-wheel-cylinder.html

How to Replace a Hood

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-hood.html

How to Replace a Brake Disc (Rotor)

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-brake-disc-rotor.html

How to Replace a Metal License Plate Bracket

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-metal-license-plate.html

How to Replace a Power Steering Pump

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-power-steering-pump.html

How to Perform a Basic Engine Tune-Up

http://schematicsdiagram.blogspot.com/2011/08/how-to-perform-basic-engine-tune-up.html

How to Perform a Basic Engine Tune Up-Oil Change

http://schematicsdiagram.blogspot.com/2011/08/how-to-perform-basic-engine-tune-up-oil.html

How to Perform a Basic Engine Tune Up-Spark Plug and Wire Change

http://schematicsdiagram.blogspot.com/2011/08/how-to-perform-basic-engine-tune-up_01.html

How to Replace a Distributor Cap and Rotor ?

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-distributor-cap-and.html

How to Repair a Valance

http://schematicsdiagram.blogspot.com/2011/08/how-to-repair-valance.html

How to Replace a Turn Signal Switch

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-turn-signal-switch.html

How to Replace a Plastic Bumper Cover

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-plastic-bumper-cover.html

How to Replace a Parking Brake Cable

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-parking-brake-cable.html

How to Replace Windshield Wiper Blade Refills

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-windshield-wiper-blade.html

How to Replace a Corner Light

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-corner-light.html

How to Replace a Bumper Bracket or Side Support

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-bumper-bracket-or-side.html

How to Replace a Washer Pump.

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-washer-pump.html

How to Replace a Grille

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-grille.html

How to Replace a Locking Hub

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-locking-hub.html

How to Replace a Fender

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fender.html

How to Replace a Power Steering Hose

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-power-steering-hose.html

How to Replace a Tailgate

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tailgate.html

How to Replace a Soft Top

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-soft-top.html

How to Replace a Carburetor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-carburetor.html

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How to Replace a Bumper Trim

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-bumper-trim.html

How to Replace Trunk Strut

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-trunk-strut.html

How to Replace a Front End Cover

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-end-cover.html

How to Replace a Front Pipe

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-pipe.html

How to Replace an Antenna Mast

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-antenna-mast.html

How to Replace a Side Marker Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-side-marker-light.html

How to Install a Carpet on car?

http://schematicsdiagram.blogspot.com/2011/08/how-to-install-carpet-on-car.html

How to Replace a Spoiler

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-spoiler.html

How to Replace a Mirror Glass on car?

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-mirror-glass-on-car.html

How to Replace a Step Bumper?

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-step-bumper.html

How to Replace a Door Lock

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-door-lock.html

How to Replace a Throttle Body

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-throttle-body.html

How to Replace a Throttle Position Sensor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-throttle-position-sensor.html

How to Replace a Grille Insert

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-grille-insert.html

How to Replace a Fan Shroud Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fan-shroud-assembly.html

How to Replace an Engine Splash Shield

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-engine-splash-shield.html

How to Replace a Turn Signal Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-turn-signal-light.html

How to Replace a Headlight Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight-assembly.html

How to Replace a Park Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-park-light-assembly.html

How to Replace an Expansion Tank

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-expansion-tank.html

How to Replace an Exhaust System

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-exhaust-system.html

How to Replace a Fender Trim

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fender-trim.html

How to Replace a Headlight Door

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight-door.html

How to Replace a Fan Shroud

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fan-shroud.html

How to Replace a Harmonic Balancer

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-harmonic-balancer.html

How to Replace a Header Panel

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-header-panel.html

How to Replace a Fuel Tank

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-tank.html

How to Replace a Fuel Tank Cap

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-tank-cap.html

How to Replace a Distributor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-distributor.html

How to Replace an EGR Valve

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-egr-valve.html

How to Replace an Oxygen Sensor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-oxygen-sensor.html

How to Replace an Ignition Wire Set

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-ignition-wire-set.html

How to Replace a Tail Light

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tail-light.html

How to Replace a Door Handle

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-door-handle_18.html

How to Replace a Hood Strut

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-hood-strut.html

How to Replace Tail Light Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tail-light-assembly.html

How to Replace a Front Bumper

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-front-bumper.html

How to Replace a Fuel Pump Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-fuel-pump-assembly.html

How to Replace an Axle Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-axle-assembly.html

How to Replace a Tailgate Handle

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-tailgate-handle.html

How to Replace a Wheel Hub Assembly

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-wheel-hub-assembly.html

How to Replace a Control Arm

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-control-arm.html

How to Replace a Window Regulator with Motor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-window-regulator-with.html

How to Replace a Headlight

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-headlight.html

How to Check the Brake Fluid Level

http://schematicsdiagram.blogspot.com/2011/08/how-to-check-brake-fluid-level.html

How to Replace a Parking Brake Switch

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-parking-brake-switch.html

How to Replace a Blower Motor Resistor

http://schematicsdiagram.blogspot.com/2011/08/how-to-replace-blower-motor-resistor.html

How to replace frost plug on car?

http://howtobyme.blogspot.com/2011/08/how-to-replace-frost-plug-on-car.html

Horn stopped working?

http://howtobyme.blogspot.com/2011/08/horn-stopped-working.html

How to clean egr valve on Isuzu Amigo?

http://howtobyme.blogspot.com/2011/08/how-to-clean-egr-valve-on-isuzu-amigo.html

Cruise control stopped working?

http://howtobyme.blogspot.com/2011/08/cruise-control-stopped-working.html

Car is stuck in park and the shift will not move?

http://howtobyme.blogspot.com/2011/08/car-is-stuck-in-park-and-shift-will-not.html

How to change the outer door weather strip?

http://howtobyme.blogspot.com/2011/08/how-to-change-outer-door-weather-strip.html

Car slows down when it gets hotter?

http://howtobyme.blogspot.com/2011/08/car-slows-down-when-it-gets-hotter.html

Warning lights on and speedometer died?

http://howtobyme.blogspot.com/2011/08/warning-lights-on-and-speedometer-died.html

Car won't rev past 1900 rpms?

http://howtobyme.blogspot.com/2011/08/car-wont-rev-past-1900-rpms.html